In Clean-in-Place (CIP) systems, CYCO tank cleaning nozzles function as the core operational components. They achieve comprehensive internal cleaning by generating high-pressure jets that mechanically remove residues without requiring manual entry or disassembly.
Product Range and Technical Specifications
CYCO offers several models designed for varying tank sizes and cleaning requirements:
| Model | Operating Principle | Max. Cleaning Diameter | Recommended Pressure | Flow Rate | Materials | Common Applications |
|---|---|---|---|---|---|---|
| CYCO-100 | Rotating jet | 6 m | 4-15 bar | – | 316L / PPS / PEEK | Storage tanks, fermenters, IBC totes (food, dairy, pharma, chemical) |
| CYCO-05 | Gear-driven rotation | 9.1 m | 3.4-15 bar | 2.5-6 m³/h | 316L / PTFE | Reactors, IBC totes, closed vessels (pharma, food, chemical) |
| CYCO-15 | Gear-driven rotation | 15.3 m | 4-20 bar | 6-12 m³/h | 316L / PTFE | Large reactors, fermenters, tanks (biopharma, food, beverage, chemical) |
| CYCO-10 | Gear-driven rotation | 4-8 m | 3-10 bar | – | 316L / PTFE | General tanks, kettles, IBC totes (pharma, food, chemical, petrochemical) |
Key Features for CIP Applications
Several design characteristics make these nozzles suitable for automated CIP systems:
- Full coverage cleaning: The rotating mechanism generates both horizontal and vertical spray patterns, covering the entire internal surface and eliminating blind spots.
- High-impact spray: The nozzle design produces concentrated jets with sufficient force to dislodge stubborn residues and hardened deposits from tank walls.
- Operational durability: Certain models feature sealed gear units that protect internal components from particles in the wash fluid, ensuring consistent performance over time. Improved seal designs also minimize fluid leakage during operation.
- Material compatibility: Constructed primarily from 316L stainless steel, with options for PEEK or PTFE in wetted parts. This allows the nozzles to withstand repeated exposure to CIP chemicals, including acids and caustics, making them suitable for hygienic and corrosive environments.
Typical Applications
These nozzles are commonly installed in CIP systems for cleaning:
- Pharmaceutical: Fermenters, bioreactors, mixing vessels, and storage tanks requiring validated cleaning protocols.
- Food and beverage: Beer tanks, milk silos, mixing tanks, and processing equipment where product purity is critical.
- Chemical processing: Reactors, mixing kettles, storage tanks, and IBC totes, including those containing viscous or corrosive materials as discussed previously.
